Two-Stage Plastic Extruder for PVC Cable Material Compounding Pelletizing

Model NO.: ATS Series
Engagement System: Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, LS, Omron, or Customized
Pelletizing Type: Strand/Die-Face Pelletizing
Capacity Range: 150-1500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Two-Stage Plastic Extruder for PVC Cable Material Compounding Pelletizing
Two-Stage Plastic Extruder for PVC Cable Material Compounding Pelletizing
Product Description
 
Definition:
PVC cable materials are special pellets that are based on PVC resin, with added calcium carbonate and other inorganic fillers, plasticizers, additives, and lubricants, after mixing, compounding, and extrusion.
 
Characteristics of the Product:
1. High resistance to breakdown strength
2. Low dielectric loss
3. Good and stable insulation
4. Good softness
5. Excellent mechanical and electrical properties
6. Strong acid and alkali resistance, good chemical stability
 
Application:
Suitable for thin plates, wire and cable insulation, seals, etc.
Two-Stage Plastic Extruder for PVC Cable Material Compounding Pelletizing
 
Production Line:
Introduction of ATS Two-Stage Compounding Line
To produce PVC cable materials, we typically use the ATS two-stage compounding line. This system includes an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system. The first stage handles polymer compounding, while the second stage extrudes the compounds at a gentle and lower temperature, followed by pelletizing via the downstream cutting system.

About the Pelletizing System
Multiple cutting systems can be used in the ATS compounding line. Thanks to the modular design principle, both Instrument control and PLC control are available for the ATS electrical control system. Key electrical components use European brands to ensure a reliable and stable control system. For producing PVC cable materials, we often use air-cooled die-face hot cutting. This system combines the high-speed, strong-compounding capability of the twin-screw extruder with the low-speed, low-temperature, and weak-shear characteristics of the single-screw extruder, making it ideal for heat-sensitive or shear-sensitive materials.
 
Production Process
1. Measuring feeding machine
2. First stage: Twin screw extruder
3. Second stage: Single screw extruder
4. Air-cooling die-face hot cutting
5. Cyclone separator
6. Air cooling extended vibrating screen
7. Metering packaging weigher

Two-Stage Plastic Extruder for PVC Cable Material Compounding Pelletizing
Main Technical Specification:
Machine Size Screw Diameter (mm) Screw Speed Max. (rpm) Motor Power (Kw) Throughput Rate (Kg/h)
ATS52/120 ATE52 51.4 600 55 150-300
ASE120 120 85 37
ATS65/150 ATE52 62.4 600 90 300-500
ASE150 150 85 45
ATS75/180 ATE75 71 600 132 500-800
ASE180 180 85 55
ATS95/200 ATE95 93 600 250 800-1500
ASE200 200 85 75
 
Features of This Equipment:
1. Excellent mixing performance and easy temperature control
2. Small footprint and does not require large power supply
3. Fully automatic mixing and granulation with minimal human intervention
4. High safety and reduces damage and deterioration of raw materials
 
About Our Service:
Before Sale - PVC Cable Extruder  
1. Introduce products and detailed applications
2. Recommend suitable solutions
3. Provide reference information
4. Offer lab for testing
During Manufacturing       
1. Provide layout and engineering conditions
2. Inform project processing status
3. Offer other documents
After Sale
1. Provide installation, commissioning, and training
2. Register and record customer information
3. Offer spare parts
4. Provide necessary technical support for new applications
5. Regularly visit customers and update information

Why Choose Us:
1. Lower investment cost for high-quality and durable machines;
2. Low energy consumption with high production output;
3. Overseas installation and training are available;
4. Machine warranty with spares in stock and timely delivery;
5. Fast machine delivery and installation: AceRetech produces an average of 10 sets of plastic machines per month and can deliver faster than most manufacturers. The regular delivery time for an AceRetech recycling machine is 60 days.

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