Two-Stage Plastic Extruder for PVC Cable Material Compounding Pelletizing

Model NO.: ATS Series
Engagement System: Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, LS, Omron, or Customized
Pelletizing Type: Strand/Die-Face Pelletizing
Capacity Range: 150-1500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Two-Stage Plastic Extruder for PVC Cable Material Compounding Pelletizing
Two-Stage Plastic Extruder for PVC Cable Material Compounding Pelletizing
Product Description
 
Definition:
PVC cable materials are special pellets made from PVC resin, combined with calcium carbonate and other inorganic fillers, plasticizers, additives, and lubricants, after mixing, compounding, and extrusion.
 
Key Features of the Product:
1. High dielectric strength
2. Low dielectric loss
3. Excellent insulation properties
4. Good flexibility
5. Strong mechanical and electrical performance
6. High chemical resistance and stability
 
Applications:
Ideal for thin plates, wire and cable insulation, seals, and similar applications.
Two-Stage Plastic Extruder for PVC Cable Material Compounding Pelletizing
 
Production Line:
Introduction to ATS Two-Stage Compounding Line
To produce PVC cable materials, we typically use the ATS two-stage compounding line. This system consists of an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system. The first stage is responsible for polymer compounding, while the second stage extrudes the compounds at lower temperatures and shear levels, followed by pelletizing via the downstream cutting system.

Pelletizing System Overview
The ATS compounding line can be equipped with multiple cutting systems. Thanks to its modular design, both instrument control and PLC control options are available for the electrical system. Key electrical components are sourced from European brands to ensure reliable and stable performance.
For PVC cable materials, the air-cooled die-face hot cutting system is commonly used. It offers the advantage of combining the high-speed, strong-compounding capabilities of the twin-screw extruder with the low-speed, low-temperature, and weak-shear characteristics of the single-screw extruder. This makes it ideal for heat-sensitive or shear-sensitive materials.
 
Production Process:
1. Measuring feeding machine
2. First stage: Twin-screw extruder
3. Second stage: Single-screw extruder
4. Air-cooled die-face hot cutting
5. Cyclone separator
6. Air-cooled vibrating screen
7. Metering packaging weigher

Two-Stage Plastic Extruder for PVC Cable Material Compounding Pelletizing
Main Technical Specifications:
Machine Size Screw Diameter (mm) Screw Speed Max. (rpm) Motor Power (Kw) Throughput Rate (Kg/h)
ATS52/120 ATE52 51.4 600 55 150-300
ASE120 120 85 37
ATS65/150 ATE52 62.4 600 90 300-500
ASE150 150 85 45
ATS75/180 ATE75 71 600 132 500-800
ASE180 180 85 55
ATS95/200 ATE95 93 600 250 800-1500
ASE200 200 85 75
 
Features of This Equipment:
1. Excellent mixing and easy temperature control
2. Compact design, no need for large power supply
3. Fully automatic mixing and granulation, minimal human intervention
4. High safety, reduces raw material damage and degradation
 
About Our Service:
Pre-sale Services:
1. Detailed product and application information
2. Recommend suitable solutions
3. Provide reference materials
4. Offer lab testing services
During Manufacturing:
1. Provide layout and engineering conditions
2. Keep you informed about the project progress
3. Supply additional documents as needed
After-sales Services:
1. Installation, commissioning, and training
2. Register and record customer information
3. Offer spare parts
4. Provide technical support for new applications
5. Regular visits and updates to customer information

Why Choose Us:
1. Cost-effective investment for a high-quality, durable machine.
2. Energy-efficient with high production output.
3. Overseas installation and training available.
4. Machine warranty with spare parts in stock and timely delivery.
5. Fast delivery and installation: AceRetech produces an average of 10 sets of plastic machines per month and can deliver faster than most manufacturers. The standard delivery time for AceRetech recycling machines is 60 days.

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